What is FAI software?
First Article Inspection Report Software (FAI) Real-time visibility to internal and supplier FAIRs for immediate review and buy-off. Common process/form for all FAIRs that significantly reduces FAI rejections. Built-in instructions and tooltips with references to AS9102 requirements.
What is FAI in manufacturing?
First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process. A First Article Inspection Report (FAIR) is the document that certifies that each sample was produced and inspected according to the customer’s specifications.
What is FAI audit?
During FAI, mass-produced pieces are audited to ensure that all it’s properties and measurements are in line with the customer’s product specifications, this information should be provided with the purchase order. Once FAI has been conducted, production can then be resumed and the rest of the order can be fulfilled.
How do you do a first article inspection?
The first step of conducting an FAI involves creating an inspection plan. People start by adding balloons containing unique numbers to a drawing of the part. They tell inspectors what to check when scrutinizing that component. People can add the balloons to a picture by hand or using software to make the job easier.
What is AS9102 standard?
AS9102 – Aerospace First Article Inspection The 9102 standard is used to standardize the documentation of First Article Inspection (FAI) in aviation, space, and defense. The standard covers processes from manufacturing small electrical components to large structural assemblies.
How do you write a site inspection report?
Site Inspection Report Template
- Add a safety hazards observed;
- Enter description of hazards.
- Create a Corrective Action by clicking on the paperclip icon and clicking “Action”, then enter description, assign to member, set priority and due date.
- Take relevant photos, enter location and date.
What is the difference between Ppap and FAI?
PPAP (Production Part Approval Process) is a mandatory process in the automotive industry, and is designed to assess the manufacturability of the supplier to fulfill customer quality requirements. FAI (First Article Inspection) is the aerospace equivalent of the PPAP and is also called initial quality control.
Why do we do FAI?
Failing to conduct an inspection was an expensive error to make, and that’s why an in-depth FAI is imperative to your organisation. It enables you to detect errors in the manufacturing process early on and avoid products being produced to incorrect or insufficient standards. This saves time, money, and resources.
How do I make an inspection report?
Writing an Effective Inspection Report
- Know your audience. Relevant information is presented to a particular audience.
- Four sections are included in a well-written inspection report.
- Good writing tips.
- Formal reports require formal responses.
- Require a follow-up process.
How many parts are needed for first article inspection?
Unlike a full PPAP which typically requires the production of tens to hundreds of parts for run-at-rate and process capability studies, an FAI requires the inspection of only one part (in some cases three to five parts).
What is AS9101?
What is AS9101? AS9101, Quality Management Systems – Audit Requirements for Aviation, Space, and Defense Organizations, is a procedure used by the certification body to define the assessment report that is to be presented once any certification, surveillance or re-certification audit is completed.
What is AS9145?
AS9145 is a standard specific to the aerospace & defense industry and applies to new product development or existing product changes. It is a structured process which includes advanced product quality planning (APQP) and production part approval process (PPAP) as part of its requirements.